Sampler

A new standard of delining and wrecking machines for the maintenance of metallurgical plants and mining complexes This machine is remote-controlled, low-noise, extremely precise in operation, designed to work in confined spaces where conventional excavators cannot be used because of their large dimensions. It can be used in various sectors: nuclear industry, mining, underground development, general civil construction, and metallurgy. This machine is a robust carrier for a variety of attachments. It ensures safe operation in confined spaces, including where hazardous factors (high temperatures, dustiness, radiation contamination, etc.) are encountered.1

Reduction of mill’s downtime is one of the actual tasks, when the relining of mills is processed, and the limited space and the absence of free areas around the equipment make its restoration and retrofitting more complicated. The relining technology depends on the fastening type. The most popular is the bolt fastening to the mill body. One nut is unscrewed, another one is loosened to simplify the dismounting of the coating from each liner. Often, countersink head bolts are cut and removed into the mill by any accessible impact method, hitting the bolts through copper gaskets. Using the pneumatic bolt removing machine saves you time during the dismounting of liners. Compact dimensions and high impact force reduce the time required for bolt removing during relining. Pneumatic air pressure from 4 to 6 bar is sufficient for the machine operation.
Technical parameters / parameters: .table { width: 100%; max-width: 100%; margin-bottom: 1rem; background-color: transparent; } .table td, .table th { padding: .75rem; vertical-align: top; border-top: 1px solid #dee2e6; } Overall dimensions (L,W, H) 1030 х 340 х 580 мм Total weight 190 кг Diameter of the tool 42 мм Capacity не менее 10м³/мин. Internal diameter 20 мм Operating pressure 4 бар - 6 бар Impact energy не менее 1000 дж

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<p>Pneumatic hammer (PN) is designed for destruction of rocks, frozen soils, concrete and asphalt pavements, bricks, concrete and reinforced concrete buildings and structures, as well as for soil compaction and installation of light piles, pipes and sheet piles.</p>
<p>It is used in the metallurgical and construction industries./p>
<p><b>Pneumatic hammer characteristics:</b></p>
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      <p><b>Parameters</b></p>
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      <p><b>PN-1700M4</b></p>
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      <p>Maximum compressed air pressure, MPa</p>
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      <p>0.7</p>
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      <p>Operating pressure of compressed air, MPa, maximum</p>
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      <p>0.6</p>
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      <p>Single impact energy, J</p>
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      <p>1700</p>
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      <p>Impact frequency, min (-1), minimum</p>
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      <p>396</p>
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      <p>Internal diameter of air hose, mm</p>
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      <p>50</p>
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      <p><b>Pneumatic hammer characteristics:</b></p>
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      <p></p>
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      <p>Length, mm (without tool)</p>
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      <p>1700</p>
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      <p>Width, mm (connected)</p>
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      <p>420</p>
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      <p>Weight, kg, without tool/with tool</p>
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      <p>450 / 550</p>
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      <p><b>Adapter plate dimensions</b></p>
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      <p></p>
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      <p>Length</p>
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      <p>2270</p>
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      <p>Width</p>
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      <p>520 </p>
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      <p>Weight, kg </p>
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      <p>400</p>
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<p> </p>

<h3 class="mt-0 pt-0">MATRIX Lining Machine</h3>

<p>The MATRIX tunable unit is designed for ring laying of refractory lining during repair of rotating furnaces of horizontal type with diameter from 3 m to 7.6 m.</p>

<h2>The benefits of a configurable MATRIX installation are:</h2>

<ul>
<li>reliability of equipment tested for years</li>
<li>ease of use</li>
<li>affordable prices</li>
<li>qualified service from the manufacturer</li>
<li>turnkey project execution</li>
<li>contract supervision</li>
</ul>

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                        <h6 class="my-0 me-3">Download presentation:</h6>
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        <h2>Photo gallery:</h2>


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We offer services for demolition, breakage, disassembly and removal of facilities of any complexity. We apply an individual approach to each site where demolition works are performed. Managers of our company will advise you on the equipment to best suit your application needs. We use modern and unique methods for demolition of buildings and structures, so we can carry out demolition works at affordable prices.
Safety, effectiveness and professionalism are our priorities.

Completed more than 20 projects

Starting from 2019 more than 20 projects about automation many factories in Russia and Eastern countries (Egypt, Kingdom of Saudi Arabia, Vietnam, Singapore)

Projects designing

You can apply to us for developing automation projects of any complexity: from design documentation to commissioning.

At presence manual method is used for measuring temperature of the furnace and taking samples in sampling station. But because of high temperature at the sampling station manual method is risky for safety. Moreover, the selection of the results of manual temperature measurement is easily influenced by artificial subjective factors, which can cause instability of measuring results. To solve such issues, we offer implementing of robotic system of automated measuring of temperature and taking samples.

It will increase efficiency of the job and improve working conditions of employees.

Our solutions

For taking samples and temperature measuring we offer to use six-axles industrial robot, which is flexible in operation and adapts to harsh environmental conditions such as high temperature, noise and dust in the facility, as well as equipped with special protection for robots.

Solution is equipped with a kit for temperature measuring and taking samples from electric-arch furnace at site, it is responsible for automatic temperature measuring and sampling at the station. Main equipment is installed on the platform in front of furnace. Robot can be installed on the left or right side from the working window of the kiln, so robot can input the probe into the furnace quickly after the probe been fixed automatically on the robot. The box for storage the probes is placed on the opposite site of robotic sampler, so the probe is installed and removed from the robot automatically with a measuring gun. The removed probe is put to the box for trash automatically, which stays under the tool for removing and this facilitates access to the site for employees.

Installation of the equipment

Industrial control system

Connection: connection to the PLC, programming of the soft on PLC, modification of parameters, control of interface, work monitoring and another functions. Components: keyboard of Operation System Windows 10, mouse, LCD monitor.

Robotic system

Robotic system is the main executive part of the sampler, which consists of 5 main parts: industrial robot, basement of the robot, quick coupler, accessories for the robot and safety hood for the robot

Main function of the sampler

Remote control on main pc for automatic temperature measuring and samplings
Storage function for temperature sensor/sampler
Automatic sorting of the sensor
Automatic installation of temperature sensor and sampler
Unused sensor removing function
Alarm function for missing material in the sensor box

Automatic cooling of the gun
Pause function for sampling
After the sampling is completed the robot is parked in fixing position
Staff safety function
Online monitoring of the system working allows to define the fault
Automatic measuring data sending to main pc

What do you get from working with us?

Turn-key
solutions

From pre-design to full deployment and integration.

Extensive international and industrial experience

Long-term experience in the field of industrial automation

Advanced technologies

Using the latest achievements in the field of robotics and artificial intelligence.

24/7 Support

Minimizing downtime and ensuring continuous operation.

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A modern demolition robot can help you handle many tasks! Demolition robot is an indispensable helper and a real catch for demolition, reconstruction, construction of buildings and structures. Demolition robots are used where large-sized equipment cannot be used.

Customer Service

Prompt response to your requests

Individual approach

Forming an offer to suit your interests

Guaranteed quality

Compliance with quality standards and requirements

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