A new standard of delining and wrecking machines for the maintenance of metallurgical plants and mining complexes
This machine is remote-controlled, low-noise, extremely precise in operation, designed to work in confined spaces where conventional excavators cannot be used because of their large dimensions. It can be used in various sectors: nuclear industry, mining, underground development, general civil construction, and metallurgy. This machine is a robust carrier for a variety of attachments. It ensures safe operation in confined spaces, including where hazardous factors (high temperatures, dustiness, radiation contamination, etc.) are encountered.1
Unique combinations of power, performance and versatility.
Designed for the maintenance of mining complexes and metallurgical factories, ZETKO machines have proven their reputation. These massive, yet stable machines provide a unified one-box solution for a number of tasks at metallurgical factories. Telescopic excavators have proven to withstand heavy shocks and vibrations during steel production servicing. Tracked, wheeled and stationary models are available with both diesel and electric drive, operated from the cab and by remote control panel.
Profit Making Solution for Slag Processing.
The Standard mobile jaw crushers are specifically designed for crushing ferrous slag, including steelmaking slags.
Reduction of mill’s downtime is one of the actual tasks, when the relining of mills is processed, and the limited space and the absence of free areas around the equipment make its restoration and retrofitting more complicated.
The relining technology depends on the fastening type. The most popular is the bolt fastening to the mill body. One nut is unscrewed, another one is loosened to simplify the dismounting of the coating from each liner. Often, countersink head bolts are cut and removed into the mill by any accessible impact method, hitting the bolts through copper gaskets.
Using the pneumatic bolt removing machine saves you time during the dismounting of liners. Compact dimensions and high impact force reduce the time required for bolt removing during relining. Pneumatic air pressure from 4 to 6 bar is sufficient for the machine operation.
Technical parameters / parameters:
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Overall dimensions (L,W, H)
1030 х 340 х 580 мм
Total weight
190 кг
Diameter of the tool
42 мм
Capacity
не менее 10м³/мин.
Internal diameter
20 мм
Operating pressure
4 бар - 6 бар
Impact energy
не менее 1000 дж
Mechanization of the Mill Relining Process with No Personnel Attendance in the Work Area
Reducing repair downtime of mill equipment, creating safe working environment for operating personnel and individual approach in choosing the optimum relining method tailored to the required production conditions – these are our main objectives.
Attachments for Maximum Effectiveness of Your Hydraulic Machines
Expand your business! Make your excavator a real tool carrier. Hydraulic and mechanical attachments are perfect for a wide variety of applications: construction, road building, demolition, scrap metal processing, etc. The attachment can be mounted on any hydraulic machine and even on mini-excavators and demolition robots
ZetKO, GERMANY Machines was established after buying out ZIMMERMANN-DESIGN CENTRE at GERMANY, which had been operating worldwide for over 25 years.
Today Zetko DKV Technik Private Limited, India, together with Zetko Technologies LLC, USA, (formerly ZETKO MACHINENBAU GmbH, Germany) is a manufacturer and supplier of telescopic boom systems for special machines.
Three basic models of boom systems are currently available (- WB 4 000, WB 7 000, WB 12 000) which can be modified at the customer’s request.
Versatile and robust ZETKO booms featuring 360-degree infinite rotation enable efficient performance of various operations:
worn lining removal,
skull breaking,
tap hole drilling,
tap hole installation,
shotcreting,
converter mouth cleaning,
furnace bottom repair,
spout repair,
bath surface slag removal.
Advantages of Zetko telescopic boom systems:
high quality
simple design
reliability and longevity
operability in extreme conditions.
The telescopic boom systems are mounted on ZETKO machines as well as on the base of wheeled or tracked excavators of any brand (at the customer’s option).
Photogallery:
<p>The MATRIX tunable unit is designed for ring laying of refractory lining during repair of rotating furnaces of horizontal type with diameter from 3 m to 7.6 m.</p>
<h2>The benefits of a configurable MATRIX installation are:</h2>
<ul>
<li>reliability of equipment tested for years</li>
<li>ease of use</li>
<li>affordable prices</li>
<li>qualified service from the manufacturer</li>
<li>turnkey project execution</li>
<li>contract supervision</li>
</ul>
A new standard of delining and wrecking machines for the maintenance of metallurgical plants and mining complexes
This machine is remote-controlled, low-noise, extremely precise in operation, designed to work in confined spaces where conventional excavators cannot be used because of their large dimensions. It can be used in various sectors: nuclear industry, mining, underground development, general civil construction, and metallurgy. This machine is a robust carrier for a variety of attachments. It ensures safe operation in confined spaces, including where hazardous factors (high temperatures, dustiness, radiation contamination, etc.) are encountered.1
Unique combinations of power, performance and versatility.
Designed for the maintenance of mining complexes and metallurgical factories, ZETKO machines have proven their reputation. These massive, yet stable machines provide a unified one-box solution for a number of tasks at metallurgical factories. Telescopic excavators have proven to withstand heavy shocks and vibrations during steel production servicing. Tracked, wheeled and stationary models are available with both diesel and electric drive, operated from the cab and by remote control panel.
Profit Making Solution for Slag Processing.
The Standard mobile jaw crushers are specifically designed for crushing ferrous slag, including steelmaking slags.
Reduction of mill’s downtime is one of the actual tasks, when the relining of mills is processed, and the limited space and the absence of free areas around the equipment make its restoration and retrofitting more complicated.
The relining technology depends on the fastening type. The most popular is the bolt fastening to the mill body. One nut is unscrewed, another one is loosened to simplify the dismounting of the coating from each liner. Often, countersink head bolts are cut and removed into the mill by any accessible impact method, hitting the bolts through copper gaskets.
Using the pneumatic bolt removing machine saves you time during the dismounting of liners. Compact dimensions and high impact force reduce the time required for bolt removing during relining. Pneumatic air pressure from 4 to 6 bar is sufficient for the machine operation.
Technical parameters / parameters:
.table {
width: 100%;
max-width: 100%;
margin-bottom: 1rem;
background-color: transparent;
}
.table td, .table th {
padding: .75rem;
vertical-align: top;
border-top: 1px solid #dee2e6;
}
Overall dimensions (L,W, H)
1030 х 340 х 580 мм
Total weight
190 кг
Diameter of the tool
42 мм
Capacity
не менее 10м³/мин.
Internal diameter
20 мм
Operating pressure
4 бар - 6 бар
Impact energy
не менее 1000 дж
Mechanization of the Mill Relining Process with No Personnel Attendance in the Work Area
Reducing repair downtime of mill equipment, creating safe working environment for operating personnel and individual approach in choosing the optimum relining method tailored to the required production conditions – these are our main objectives.
Attachments for Maximum Effectiveness of Your Hydraulic Machines
Expand your business! Make your excavator a real tool carrier. Hydraulic and mechanical attachments are perfect for a wide variety of applications: construction, road building, demolition, scrap metal processing, etc. The attachment can be mounted on any hydraulic machine and even on mini-excavators and demolition robots
ZetKO, GERMANY Machines was established after buying out ZIMMERMANN-DESIGN CENTRE at GERMANY, which had been operating worldwide for over 25 years.
Today Zetko DKV Technik Private Limited, India, together with Zetko Technologies LLC, USA, (formerly ZETKO MACHINENBAU GmbH, Germany) is a manufacturer and supplier of telescopic boom systems for special machines.
Three basic models of boom systems are currently available (- WB 4 000, WB 7 000, WB 12 000) which can be modified at the customer’s request.
Versatile and robust ZETKO booms featuring 360-degree infinite rotation enable efficient performance of various operations:
worn lining removal,
skull breaking,
tap hole drilling,
tap hole installation,
shotcreting,
converter mouth cleaning,
furnace bottom repair,
spout repair,
bath surface slag removal.
Advantages of Zetko telescopic boom systems:
high quality
simple design
reliability and longevity
operability in extreme conditions.
The telescopic boom systems are mounted on ZETKO machines as well as on the base of wheeled or tracked excavators of any brand (at the customer’s option).
Photogallery:
<p>The MATRIX tunable unit is designed for ring laying of refractory lining during repair of rotating furnaces of horizontal type with diameter from 3 m to 7.6 m.</p>
<h2>The benefits of a configurable MATRIX installation are:</h2>
<ul>
<li>reliability of equipment tested for years</li>
<li>ease of use</li>
<li>affordable prices</li>
<li>qualified service from the manufacturer</li>
<li>turnkey project execution</li>
<li>contract supervision</li>
</ul>
The Standard mobile jaw crushers feature the kinematic pattern of the jaw crusher with a complex movement of the moving jaw
The main characteristic of The Standard jaw crushers is the patented HRM system which ensures the release of uncrushable objects up to 400 mm in size, with an adjustable crushing gap from 20 to 250 mm.
The HRM system which ensures the release of uncrushable objects up to 500 mm in size, with a minimum crushing gap of 100 mm, may be installed optionally.
For The Standard crushers with a receiving opening of 1,160 x 760 mm, a mineral lump (crushable) with a maximum length of 1,100 mm and a maximum thickness of 700 mm can be fed.
The technical solution embodied in this model of jaw crusher makes it possible to avoid downtime when the uncrushable material gets into the crushing chamber, which is a common situation when conventional jaw crushers are used.
This gained experience made it possible to implement the design concept of upward positioning of the toggle plate and to integrate the HRM (hydraulic release mechanism) patented in 2009 in the jaw crushers.
The engineering developments embodied in The Standard crushers allow their successful operation in processing of various smelter slags at the plants of Thissen Krupp Services, Harsco Metals, Cronimet USA, Steelage Cz, Erich Friedrich Germany, Destro Cz, Darlow Lloyd UK (TATA Steel UK), Port Talbot UK, Kazchrome.
In 2021, the first mobile jaw crusher was launched in Russia at Akkermann Cement LLC (South Ural Mining and Processing Company – slags of Ural Steel OJSC) as part of the crushing and screening unit
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